Dust Control Concentrate

DUST SUPPRESSANTS & STABILIZERS

DUST SUPPRESSANTS & STABILIZERS

Did you know that when a vehicle drives on a dusty road once a day for 365 days a year, that vehicle can displace more than 1 Ton (2,000 lbs.) of dust up to 400 yards on each side of the road?  Now, everyone should understand how road materials and gravel seem to just disappear form the road! Look at the sides of your roads and see your lost road material.

Texas Road and Sign Supply's sister company, The Road Doctors, manufactures, supplies, and applies a full line of dust suppressants and dust stabilizers including D.C. Concentrate, Formula X Plus and Formula XX. Our line of dust suppressants and stabilizers are applied to dirt and gravel roads throughout Texas, Arkansas, and Oklahoma. Our products are made from materials that have been used by the US Forestry Service and other county governments across the USA for more than 75 years. 

"We have the right prescriptions to help you cure your Dirt/Gravel Roads issues!!!"
Contact The Road Doctors & Texas Road and Sign Supply today to learn more!
CONTACT US

OUR GOAL

Picture of Dust for Dust Suppressant that Texas Road & Sign Supply Treats
BEFORE
To provide Counties, Cities, Schools, Oil Companies and  Industrial Facilities with the products to make unimproved roads, gravel roads, haul roads, drilling pads, and construction areas drivable during wet conditions and less dusty in dry conditions! We're proud to serve our dust suppressants and stabilizers throughout Texas, Arkansas and Oklahoma.

Plus, a product that allows the road to be repaired, reworked and or graded without destroying the effectiveness of the Stabilizer & Dust Control qualities.

Our dust suppressant chemical products work on Gravel, Caliche, Limestone, Oil, Sand, Native Dirt, Millings, ground up Chip Seal Roads, Gray Rock and other Road Materials.
AFTER

WHY WE'RE DIFFERENT

THE FACTS

Gravel costs an average of $9.00 per ton in many parts of the country, excluding freight. Using this price and applying around 6” of gravel on a 20-21 ft. wide road, you would need approximately 2,000 cubic yards of gravel. That would cost you a minimum of $18,000 plus freight. That just to apply that on only one mile of road. Just think, Single Course Chip Seal Road is more than $50,000 per mile!

We can S-t-r-e-t-c-h your road budget by giving you an opportunity to do more roads and spend less of your budget on road materials. Call the Commissioners listed below and ask their opinion about our products and how during the rainy seasons, the roads that had our products survived without rutting and falling apart.
image representing gravel treatment for roads

BENEFITS OF DUST SUPPRESSANTS AND STABALIZERS

*Increased load-bearing capacity
*Firmer road surface without loose gravel
*Dust abatement
*Cost-savings in both construction and maintenance
*Reduces the amount of gravel needed in construction
*Road projects and engineering studies have shown that our solutions reduce replacement costs of gravel and other materials up to 80%

Our dust suppressant products absorb water vapor from the air and liquid water from the road bed. Our solutions attract more moisture to the road than they give up in evaporation. The road remains dense and compact under almost any level of traffic and our solutions help keep the materials on the road by keeping moisture in the road base. Therefore, there will be significantly less dust. The moisture retained keeps the surface plastic enough so fines can migrate into gaps formed between aggregates under the varying pressure of car and truck traffic. The base will repel excessive moisture and will help prevent rutting during wet conditions .

Listed below are the ingredients in our product line of Dust Suppressants/Stabilizers and reasons as to why we utilize them.

TREE SAP SOLUTIONS
Tree Sap is the glue that holds rings together in trees. DC Concentrate has been used for 75 years to control dust and stabilize gravel on unpaved roads. For stabilization and dust control, it's better to mix it with the top 6-8” inches of road surface. It's water soluble, environmentally friendly, easy to handle and apply, and very cost-effective.

Benefits Include:

*Increased load-bearing capacity, (Like a 3-inch layer of asphalt concrete) *Firmer road surface without loose gravel *Dust abatement, *Cost-savings in both construction and maintenance. The surface can still develop potholes, and you'll need to scrape off and remix the top layer with water and repack the surface. Our product allows you to do this without harming the
effectiveness of the product. But by all accounts, maintenance procedures can be significantly reduced!!!
DESICCANTS
Desiccant solutions absorb water vapor from the air and liquid water from the road bed. Desiccants solutions attract more moisture to the road than they give up in evaporation. The road remains dense and compact under almost any level of traffic because magnesium and calcium chloride solutions help keep the materials on the road by keeping moisture in the road base therefore, significantly less dust. The moisture retained keeps the surface plastic enough so fines can migrate into gaps formed between aggregates under the varying pressure of car and truck traffic.

Benefits Include:

*Reduces the amount of gravel needed in construction and maintenance. *Extends the service life of the gravel-wearing course, decreasing blading and shaping. Road Projects and Engineering studies have shown that Magnesium and Calcium Chloride Solutions reduce replacement costs of gravel and other materials up to 80% and cuts grading costs by as much as 50%!!

Surfactants and Natural Sugars (Molasses)

These raw materials help in the absorption of our solutions into the road materials

HOW DO YOU START WITH US?

D.C. Concentrate Dust Suppressant

Scarify the surface 1-2 inches deep (This cuts out the rubboards and ruts) apply water with “Booster”(Our Wetting Agent) before application. We apply a truckload of D.C. Concentrate on 1.5 -2 miles of road. Then you blend and smooth out with a maintainer, and it is always advisable to pack the surface for best results... and add more water if the material starts drying out during the packing process.


This dust suppressant process will last 12-18 months per application


If you experience heavy rains and need to rework spots, simply scarify, add more water and pack the material!


We have many satisfied clients...ask for referrals!

Formula X-DRW Kit

Delivered to your Barn

Our Formula X- Kit consist of 5(275 Gallon Totes) Enough Product to do 1 Mile of 18-20 ft. wide Road

1. Scarify the Road 6” Deep with your Maintainer or Zip it 6 “ deep 2. Add water to Road

3. Add 2 1⁄2 of the Totes into your water truck

4. Add 2,100 gallons water

5. Apply diluted mixture to 1⁄2 Mile to road

6. Blend with the maintainer

7. Add water to bring material to optimum moisture content

8. Bring over 2-3” of material and pack

9. Repeat until all road material is properly packed.

Caution: Make sure material is wet enough during the packing process!!! You should get 2-3 years out of each dust suppressant application

Formula X-Plus-DRW Kit

Delivered to your Barn

Our Formula X-Plus Kit consist of 6(275 Gallon Totes)

Enough Product to do 1 Mile of 18-20 ft. wide Road

1. Just scarify your Road 6” Deep...

2. Add water to Road...

3. Add 3 of the Totes of the DRW Formula X-Plus into your water

truck and add 2,400 gallons of water...

4. Apply diluted mixture to 1⁄2 Mile of road...

5. Blend with the maintainer...

6. Add water to bring material to optimum moisture content... 

7. Bring over 2-3” of material and pack...

8. Repeat until all road material is properly packed.

Caution:

Make sure material is wet enough during the packing process!!! You should get 2-3 years out of each dust suppressant application

We Deliver Either: Formula X or Formula X-Plus

We Deliver with our Tanker Trucks

Each tanker does approximately 1 1⁄2 miles of road. 4,700 ± Gallons per Tanker Load or ± 25 Tons

Enough to do

1.5 Miles of 18-20’ Wide Road 1.25 Miles of 20-22’ Wide Road

1 Mile of 22-24’ Wide Road

Caution:

Make sure material is wet enough during the packing process!!! You should get 2-3 years out of each dust suppressant application

Our Super Concentrated/Freight Saver Formula XXX Special

We Deliver and pump over ± 4,700 gallons into your Storage Tank

1. You mix Formula XXX with 3 Parts water in your truck 2. You apply Formula XXX solution to the Road

3. This will give you enough solution to do up to

4-4.5 Miles of 18-20 ft. wide Road

You should get 2-3 years out of each application

This will allow you to Stabilize your roads for less $3,700 per Mile

(We have 5,000 Gallon Storage Tanks w/Transfer Pumps if you need a Storage Tank)

TANK PROGRAMS

1 - 5,000 Gallon Storage Tank and Transfer Pump

Regular Price: $7,500 
Sale Price: $5,500 + $499 set-up fee
2 - 3,000 Gallon Portable Tanks Mounted on Trailer w/
Transfer Pump 
Regular Price: $14,500
Sale Price: $7,250
3 - 3,000 Gallon Portable Tanks Mounted on Trailer w/
Transfer Pump
List Price: $18,500
Sale Price: $9,250
With Purchase of a Truckload of Formula X-Plus (Concentrate) - Can be mixed with equal parts water before application or Formula XXX(Super Concentrate) - Mixed with up to 3 parts water before application.

TESTIMONALS

   "I’m Donald Shuffield, Commissioner of Milam County Precinct #2. I took office in January of 2015. Spring of that year, I met Larry Settle and he introduced a product to me called “D.C. CONCENTRATE”, which is used for stabilizing the base on gravel roads and controlling dust. So, I applied D.C. CONCENTRATE to about 2 miles of gravel road. I found out you had to go step by step in the application process or you might not get the performance that the product is designed to do. I was very pleased with the results. D.C. Concentrate tighten the road base and controlled the dust. We applied the D. C. Concentrate on 9 more miles of roads. We talked about how the product should last one to two years and it has lasted more than 2 years, even with a lot of rain, I am very pleased.
   Larry came to me and introduced a different product, Formula X Plus and Formula XX. Formula X Plus is a good step better than the D. C. Concentrate. The Formula X-Plus will do better for the lifetime of the product for the road. Formula X Plus does very well on Dust Control and extremely well on bonding the road materials together. When we applied the product in the morning, worked it in and packed the surface it looked great and by late afternoon it was hard. I applied Formula X Plus on a Gravel Pit road that is traveled everyday by 200 trucks going to the pit, loading and leaving the pit loaded. We did this road 4 months ago and the road looks like it did when we first applied the product. For areas like this I put a truck load on ½ of a mile, on normal traffic roads a truck load of Formula X Plus will do at least a mile of road. This product should last me up to a 5-year timeline. Give Larry a call, he will treat you right. Tell him I sent you. If you have any questions call, Donald Shuffield @ 254-697-1018"
-Donald Shuffield, Commissioner of Milam County, Precict #2
   "After taking office on January 1, 2017, I began to notice that the precinct roads had layer after layer of material already on most of them. I began to search for some type of road stabilizer, so I could grind up the existing layers, mix in the stabilizer and lay them back down. In July, I settled on the DB/RJ Formula X Plus after experimentation with it on a mile of road. Since then, I have about seven miles of good hard road, that handle heavy loads (logging and chicken feed trucks). How long will it last? The jury is still out on that one. All I can say is we haven’t had any type of maintenance on what we have done so far, except installing speed limit signs.  
   Hope this give you some ideal of what we are doing to try and keep our road repair cost down."
-Charles Barr, Commissioner of Shelby County, TX Precinct #3

  
 "As a county commissioner, I am always in search of a solution to better rural roads at a more economical cost. Chip seal and asphalt are not an option on my limited budget. I have found the answer with D.C. Concentrate, a road stabilizer and dust suppression product that works wonders in solving the problem. D.C Concentrate stabilizes into a hard, durable road surface and minimizes the dust that results from the minimal wear of that surface. I would recommend D.C. Concentrate to any one responsible for building and maintaining rural roads. The results far outweigh the cost."
-Mike Sipes , Commissioner of Young County. TX
Check with these other Commissioners and Admins about their results
Commissioner Chuck Statler - Taylor County
 325-674-1235
Commissioner Danny White - Wise County
940-627-5810
Commissioner Dean Stanford - Leon County
903-626-4656
Randall County Road Admin. - Tim Sorrells
806-452-9945
Commissioner Curt McPherson - Hemphill County
806-670-0382

HOW TO BUILD YOUR ROAD

image of building road
1: Scarify your road 4-6” deep

2. Use a water truck to establish moisture in your road (4,000 Gal/Mile)

3. We will bring our truck to apply the product on the road (1 truck load = 1.5 miles of 18 ft. wide road)

4. Use a maintainer to blend the road backwards and forwards 

5. Bring over 2-3” of material and begin packing (Repeat until all material is applied)
image of how to build a road
We have Competitively Bid our Stabilizers/Dust Suppressants thru TIPS - The Inter-Local Purchasing System TIPS is a nation-wide purchasing cooperative for tax supported entities assuring entities that purchasing laws are followed in all states utilizing Inter-Local Agreements!
image representing finding reliable equipment used for making roads
Our Products are made distributed and sold only by Texas Road and Sign Supply, LLC and its Authorized Distributors

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